The vertical hydraulic cylinder has the similar theory with the horizontal ones。
The above analysis describes the relationship between characteristic signals, fault phenomena and fault causes。During the operation, each characteristic signal is related to many phenomena and causes of fault while each phenomenon or cause of faults may be indicated by many characteristic signals。
As mentioned above, we can diagnosis some failure causes by fuzzy neural network based on the sensor we have。 The failure causes are as fellows: shortage of oil, hydraulic pump failure, relief valve failure, electromagnetic reversing valve failure, bi-directional hydraulic lock failure, leakage of horizontal hydraulic cylinder of legs, leakage of vertical hydraulic cylinder of legs, and obstruction of back pressure valve and oil filters, etc。
According to the related design and tuning of the parameters of the hydraulic system, the normal range of characteristic signal parameters and the severity of the possible deviation are obtained (as shown in table 1)。
Table 1 Normal range of characteristic signal of the hydraulic system
2。2 Fuzzification process and selection on membership functions of characteristic signal of the hydraulic system
According to the measurement of each characteristic signal parameter of hydraulic system, we can know if the parameter is normal, slants small or slants big。 As for the membership degree in the range, namely the membership degree between fault causes and fault phenomena, it is defined by the corresponding membership functions。
The relevance between fuzzy membership functions and actual situation affects the diagnosis results directly。 Therefore, to determine the membership function is the key to
the whole fault diagnosis。 In many cases, according to the actual situation, the most simple and effective method is to use some common membership function to approximately express some fuzzy variables。 According to past experience and actual change of parameters, this paper selects the commonly-used bell membership functions as a normal state of membership functions, the down-Z-type membership functions as slants small state of membership functions and up-Z-type membership functions as slants big state of membership functions。
Considering that there is no obvious boundary of these fuzzy concepts of slants small, normal and slants small, overlapping part must be set for these membership functions reflected in the membership function curve of fuzzy sets。 Choosing the right overlap rate is an important factor to guarantee the reliability of the diagnosis。 With reference to past experience, the overlap rate of the membership functions of this paper was selected between 0。2 and 0。6。
After a comprehensive consideration of the number, shape,position distribution, overlapping rate and so on, we determined membership functions of characteristic signal parameters of the hydraulic system of outriggers (Figs。 3, 4, 5,6, 7 and 8)。
According to actual situation of the operation, we have adjusted the parameters for the membership functions。
Fig。 3 Membership functions of the temperature of hydraulic oil
Fig。 4 Membership functions of the oil level
Fig。 5 Membership functions of the oil relief pressure
Fig。 6 Membership functions of the work pressure of hydrocylinder
Fig。 7 Membership functions of the work flow of hydrocylinder