evaporation from the liner wall is not changed since it is not affected by the left oil film thickness, indicating that the left film is not evaporated completely。 The oil blow through the top ring end gap is independent of the elastic force。 However,
the increase of the elastic force significantly increases the friction between the piston ring and the cylinder liner。 Therefore, a balanced scheme needs to be considered。 Considering the oil ring as the greatest influence factor on the oil consumption, the oil consumption is investigated
by just varying the elastic force of the oil ring to 50 N, 75 N, 100 N, 125 N, which is also compared with the average oil consumption when the elastic force of three rings are all changed。 As shown in Fig。 12, two curves have basically the same trend and there is only a small numerical difference, which indicates that the variation of the elastic force of the oil ring plays a significant role in the oil consumption。
4 Optimal Design by BP Neural Network
4。1 Experimental design and calculations
It can be seen that in the four oil consumption modes, the oil evaporation on the cylinder liner wall is mainly controlled by the engine working condition and is independent of the piston rings, which dominates in the four oil consumption modes。 Therefore, it will be more comparable and practical to select the cylinder oil consumption after removing the cylinder liner wall evaporation as the optimization objective。 With the fixed groove size of the piston ring, three factors, they are, the ratio (e/B) between the barrel surface of the top ring (e) and the effective contact height of the ring (B), the closed gap of the second piston ring and the stretch force of oil ring are selected as the optimizing variables。 Four values of different levels are taken for each parameter。 As shown in Table 2, the second line is the value of each piston ring in the original engine。 Four levels of the three factors are crossed and combined, and 64 different schemes are formed。 The oil consumption values after removing the cylinder liner wall evaporation are obtained by substituting various schemes into the calculation model of the oil consumption。
(a)Evaporation from liner
(b) oil blow through ring end gap
(c) Throw-off at top ring
(d) oil sctaping of piston top land
(e) Total ring friction
(f) left oil film thickness
Figure 11 Four modes of oil consumption with differernt ring tangential forces
Table 2。 Factors and levels of piston ring
Order e/B of top ring ♂S /mm Fs/N
1 0。004 0。3 50