菜单
  

     结 论

    高速切削加工采用高的切削速度和进给速度,小的径向和轴向切削深度,切削力小,加工表面粗糙度很小,刀具寿命提高; 用高速切削加工方式替代传统加工方式加工模具,可以省去电火花加工和手工磨修,提高了模具加工的生产率,降低了生产成本,缩短了加工周期;在研究高速切削加工时,要与高速切削工艺技术紧密结合起来,真正实现高效率、高精度和高可靠性的目的。

    高速切削加工技术是先进的制造技术,有广阔的应用前景。用高速切削加工代替EDM(或大部分代替)是加快模具开发速度,实现工艺换代的重大举措。推广应用高速切削加工技术应用于模具制造业,不但可以大幅度提高机械加工的效率、质量,降低成本,而且可以带动一系列高新技术产业的发展。因此,当前加强高速切削技术的基础研究,建立高速切削数据库、高速切削安全技术标准,提高机床和工具行业的开发创新能力,加快高速切削刀具系统、高速切削机床系统的研究开发与产业化,已是当务之急。

     参考文献

    [1] A.C. Low, J.W. Kyle, 高速切削技术新发展, 机械工程师 Association, 伦敦, 1986.  

    [2] K.L. Johnson, 高速切削与磨具制造, 剑桥大学出版社, 剑桥, 1985.

    [3] W.DMay, E.L. Morris, D. Atack, 高速切削的新运用, 运用物理学30 (1959) 1713–1724.

    [4] S.C. Hunter,磨具制造, 应用技术学 28 (1961) 611–617.

    [5] G. Lodewijks,传动动力学, 论文, 德尔福特科技大学, 德尔福特, 1995.

    [6] A.N. Gent, 高速切削, Carl Hanser Verslag, 2001.

    英文原文:

    High-speed cutting processing in mold manufacture application

    Abstract The current mold application is widespread, also had the very big development with it related die making technology. At present, used the high-speed cutting production mold already to become the die making the general trend. In some mold Manufacturer, the high speed engine bed big area substitution electrical discharge machine, the high-speed cutting production mold already gradually became the die making the general trend. It can improve mold's size, the shape and the surface roughness, reduces even omits the manual sharpening, thus reduces production cost and the reduction manufacturing cycle. This article through to the traditional mold processing craft and the high speed mold processing craft's contrast, elaborated the high-speed cutting processing superiority. In the article also briefly introduced the high-speed cutting processing in the processing craft aspect key technologies.

    Keywords  High-speed cutting  Grinding tool  Grinding tool processing  Process technology

     1 Introduction

    1.1 Introduction

    Along with the advance in technology and the industry swift development, the mold already became in the industrial production to use the extremely widespread main craft to equip now. The mold takes the important craft equipment, in Industry sectors and so on consumable, electric appliance electron, automobile, airplane manufacture holds the pivotal status. The manufactured products components rough machining 75%, the precision work 50% and the plastic parts 90% will complete by the mold. At present the Chinese mold market demand has reached 50,000,000,000 Yuan scales, our country die making market potential is huge. The mold is one kind of special-purpose tool, uses in forming () each metal or the nonmetallic material needs the components the shape product, this kind of special-purpose tool general designation mold. The mold is in the industrial production the most foundation equipment, is realizes the few cuttings and the non-cutting essential tool. The mold has widely used in the industrial production each domain, like the automobile, the motorcycle, the domestic electric appliances, the instrument, the measuring appliance, the electron and so on, in them 60%~80% components need the mold to carry on the manufacture; The highly effective production in enormous quantities's, bolt, nut and gasket standard letters and so on plastic also need the mold to produce; The engineering plastics, the powder metallurgy, the rubber, the alloy compression casting, the glass formation and so on need to use the mold to take shape.

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