摘要本次设计的为可用于可塑性材料压制工艺的锻压机,例如冲压、弯曲、翻边、薄板拉伸等工艺,同样适用于校正、压装、砂轮成形、冷挤金属零件成形、塑料制品及粉末制品的压制成形工艺等。锻压机液压系统所使用的控制方式为为集中按钮控制,可以实现手动调整和半自动循环两种操作规范。
本次设计的锻压机的工作压力、快速下行和减速下行的行程范围,可根据工作需要进行调节。它能够实现带顶出和不带顶出两种工艺方式,而且每种工艺方式中又有定压成形和定程成形两种工艺动作可供选择。主缸在压制后具有保压、延时及回程等功能,而顶出时则有顶出延时、退回等动作。保压延时和顶出延时的时间均可由时间继电器调定。本次设计的锻压机具有独立的动力系统,采用PLC控制,便于调整及文修。液压装置系板式阀集成,结构紧凑,动作可靠。27897 毕业论文关键字:锻压机,集中控制钮,机械设计,液压系统,可编逻辑控制器
ABSTRACT
This machine is suitable for the suppression of plastic materials, processes, such as stamping, bending, flange, sheet steel and other technology can also be used to correct, press-fit, wheel forming, cold extrusion forming of metal parts, plastic products and powder products forming process .Button on the machine for centralized control, can be manually adjusted to achieve the two practices and semi-automatic cycle
Working pressure of the machine, fast, and slow down the trip down the scope of work to be done according to regulation. It can achieve with the top out and without the top two kinds of process methods, the way each technology have given constant pressure forming and shaping of two-way process moves to choose from. After the suppression of the master cylinder has a packing, delay, and return other functions, and top out top out when there are delays, return and other activities. Paul rolled the top of the time and the time delay relay can be adjusted by the time set. This machine has an independent power system, easy adjustment and maintenance. Plate valve hydraulics system integration, compact and reliable action.
Keywords: forging machine, centralized control, Design of machinary, Hydraulic System, Programmable Logic Controller
目录
1 绪论 1
1.1 液压传动与控制概述 1
1.2 锻压机的发展概况 1
1.3 锻压机的工作原理 3
1.4 锻压机中液压传动的优缺点 3
2 锻压机总体结构 5
2.1课题的主要技术要求 5
2.2 锻压机的箱体结构 5
2.3 液压系统的组成 6
2.3.1液压系统的组成 6
2.4 确定液压缸的种类 8
2.5 液压阀的选择 9
2.5.1 液压阀的作用 9
2.5.2液压阀的基本要求 9
2.5.3液压阀的初步确定 9
2.5.4液压阀的选择 10
2.6 液压源的选择 10
2.6.1 液压泵的选择 11
2.6.2 液压泵上装置的选择 12
2.6.3 液压泵的安装方式 12
2.6.4 液压泵与电机之间联轴器的选择 13
2.6.5 液压介质的选择 13
2.7 电动机的选择 14
2.8 液压管件的选择 15
2.8.1油管内径确定 15
2.8.2 管接头 15
2.9 滤油器的选择 15
2.9.1 滤油器的作用及过滤精度 15