摘要减振器是轿车悬架系统的一个重要组成部件,它利用内部组件的阻尼力来衰减车辆在运动中产生的冲击振动,以提高轿车运行的平顺性和稳定性。在分析研究现有轿车减振器结构和性能的基础上,本设计提出一种适用于我国一般城市道路状况的双筒式减振器设计方案。首先,根据液压减振器的工作原理,对其进行结构分析,并划分为壳体总成、导向器组件、活塞及活塞杆组件、阀体组件四部分;其次,根据轿车相关参数和减振器设计方法,对以上四个主要部分分别进行设计计算,确定零件尺寸等参数;最后,利用CAD软件绘制零件图和装配图,完成可以应用于实际生产的工程图纸。37252 毕业论文关键词:双筒式液压减振器,结构设计,CAD工程制图
ABSTRACT The shock absorber,an important component of car suspension system, uses the damping force of internal components to attenuate the shock and vibration caused by the motion of the vehicle, to improve the ability to keep comfortable and stable . Based on the analysis of the structure and properties of the existing car shock absorber, a design scheme for double cylinder shock absorber applied to general city road condition in China is proposed. Firstly, according to the working principle of the hydraulic shock absorber, the author analyze the structure of the shock absorber, and pide it into shell assembly, guide components, piston and piston rod components, valve components four parts; Secondly, the respective design, calculation and determination of the parameters such as component size of the above four main parts are carried on refer to car related parameters and shock absorber design method; Finally, on the basis of the above, the part drawing and assembly drawing are drown using the CAD software, and analyze manufacturing process of parts and assembly process, and determine the drawings can be applied to practical production.
KEY WORD: Double cylinder shock absorber, Structure design, CAD engineering drawing.
目录
1 绪论1
1.1 题目来源及涉及意义 1
1.2 减振器的发展历程和现状 2
1.2.1 减振器发展历程2
1.3.1 减振器国内外研究现状2
1.3 主要设计内容 2
2 液压减振器概述4
2.1 液压减振器概述 4
2.2 液压减振器的结构 4
2.3 液压减振器的工作原理 5
2.4 本章小结 7
3 壳体总成设计计算8
3.1 减振器阻尼系数的确定 8
3.1.1 减振器示功图 8
3.1.2 减振器相对阻尼系数的确定9
3.1.3 减振器阻尼系数的确定10
3.2 最大载荷力的确定 11
3.3 工作缸筒的设计 11
3.3.1 缸筒直径设计11
3.3.2 缸筒壁厚设计和校核 12
3.3.3 缸盖厚度计算 13
3.4 油封的设计选择13
3.5 缸筒的安装14
3.5.1 液压缸的安装 14
3.5.2 减振器的安装 14
3.6 本章小结14
4 活塞组件与导向器组件设计 15
4.1 活塞的设计15
4.1.1 活塞行程的选择 15
4.1.2 活塞设计 16
4.1.3 活塞环的选择 16