摘要反应釜是制造高分子化合物质的主要设备。由筒体部分、筒盖部分、搅拌器部分、电加热油夹管部分、支承及传动装置以及轴封装置和溢油槽等组成的,并且配合有电加热棒和测温、测压表等。反应釜一般都是立式圆柱形高压釜,带有夹套,以便通入蒸汽或冷水来加热或冷却。用于乳液聚合的,内有不锈钢的水平桨式搅拌器,由电动机通过传动装置和减速器传动。釜的外壁常用碳钢制成,内衬不锈钢,也有衬搪瓷的。聚合时可够单釜间歇生产,也可够是多釜串联连续生产。聚合反应物由一个釜的下部进入下一釜的上部。釜上装有温度、压力等仪表,以及进出料口等。41381 毕业论文关键词:反应釜;搅拌器;传动装置
Preshrinking kettle design and finite element analysis
Polymerization kettle is high molecular compound qualitative main manufacturing equipment. Consists of pot body part, the cover parts, mixer, electric heating oil pipe parts, bearing and gear and shaft sealing device and the overflow tank and so on, and combined with electric heating rod and temperature measuring, pressure table, etc. Polymerization kettle are generally vertical cylindrical autoclave with jacket, in order to pass into the steam or cold water to heating or cooling. Used in emulsion polymerization, with the level of the stainless steel paddle mixer, by the motor through a transmission device and reducer. Kettle of the outer wall of common carbon steel lined with stainless steel, also has a line of enamel. Polymerization kettle is enough single batch production, also can is more than enough kettle series continuous production. The lower part of the aggregation of reactants by a kettle into the next upper part of the kettle. Mounted on the kettle instrument, such as temperature, pressure, and in and out of the mouth.
KeyWords:The reaction kettle;Agitator; Transmission device
目 录
1绪论 1
1.1 课题简介 1
1.2反应釜的基本特点 1
1.3 国内外反应釜技术的研究进展与主要成果 1
1.3.1 反应釜搅拌系统的发展 1
1.3.2 反应釜轴封技术的发展补充内容 2
1.4 反应釜的发展趋势 2
1.5 本课题研究主要内容 3
1.6 原始设计条件及参数 4
2预缩釜的基本尺寸设置 5
2.1 筒体的长径比选择 5
2.2 筒体的高度及直径的确定 5
2.2.1 装料系数 6
2.2.2初步计算筒体直径 6
2.2.3确定筒体直径和高度 6
2.2.4筒体厚度计算和外压校核 7
2.2.5封头的选择和厚度计算以及外压校核 8
2.3夹套的选取及直径的确定 9
2.3.1夹套的结构类型 9
2.3.2夹套的直径的选取 10
2.4筒体及夹套的力学分析 10
2.5夹套筒体和夹套封头的厚度计算 10
2.5.1夹套筒体的厚度计算和外压校核 10
2.5.2夹套封头选型和厚度计算以及外压校核 11
2.5.3夹套筒体的高度计算 12
2.6水压试验校核 12
3搅拌器的设计 13
3.1搅拌器的功能分析 13
3.2搅拌器的选型 14
3.2.1搅拌器型式的确定 14
3.2.2搅拌器尺寸的确定 15
3.3 搅拌器挡板的设计 16
4搅拌轴的结构选型 17
4.1搅拌轴的结构 17
4.2搅拌功率的计算 17