摘要无缝钢管的超声波探伤机械传动机构与检测机构的设计涉及到机械专业的众多专业知识,整机结构主要由电动机、水池、水泵、传动带、减速机构、链轮、辊道、卡盘等构成。一方面由电
动机产生动力通过带轮减速器将需要的动力传递到带轮上,带轮带动减速装置 ,减速装置将动力输出到卡盘上面,使超声波探头高速转动;另一方面电动机产生动力通过链轮将动力输出到辊道上,带动钢管在辊道上前进,通过限位装置进入水池,从而实现整个系统的运转检测。47192
本论文研究内容摘要:
1、整体方案与传动机构设计;
2、依据方案计算、选择驱动电机;
3、带传动机构设计、摩擦传动设计;
4、碳刷导电机构设计;
5、机架与检测水箱设计;
6、螺旋调整机构设计;
7、绘制装配图;
8、绘制零件图;
9、整理毕业设计说明书。
关键词:无缝钢管检测超声波旋转探头结构设计、三维建模、机构尺寸计算
Abstract Design of ultrasonic flaw detection and mechanical transmission mechanism of seamless steel pipe involves numerous mechanical engineering expertise, the whole structure is mainly composed of motor, reservoirs, pumps, belts, gear, sprocket, roller, chuck and so on. On the one hand by the power generated by the power of the motor would require a pulley reducer is transmitted to the pulley, driven pulley reduction gear, the reduction gear device to a power output above the chuck, the ultrasonic probe is rotated at high speed; the other hand, the power generated by the motor the power output to the sprocket rollers, driven by steel rollers in advance, by limiting device into the pool, in order to achieve the detection operation of the entire system.
This thesis Abstract: 1, The overall design of the program and the power transmission
mechanism;
2, Calculated on the basis of the program, select the drive motor;
3, The belt drive mechanism design, design friction drive;
4. Brush the conductive mechanism design;
5, Chassis tank design and testing;
6, Screw adjustment mechanism design;
7, Assembly drawing;
8, Drawing parts diagram;
9, Finishing graduation design specification.
Keywords: seamless rotation detecting the ultrasonic probe design,3D modeling, agency size calculation
目录
摘 要 1
Abstract 2
第一章 概述 3
1.1简介 3
1.2超声波检测的原理 3
1.3超声波检测的特点 4
第二章文献综述 5
2.1国内无缝钢管超声波检测技术发展现状 5
2.2目前我国在超声探伤领域的技术现状如下: 5
第三章电机的选择与计算 7
3.1 电机的选择 7
3.2、电机选择的计算 7
3.22、辊道电动机容量选择: 8
3.3确定电动机转速 8
第4章 带轮的计算 10
4.1 辊道带传动设计 10
4.2选择带型 10
4.3确定带轮的基准直径并验证带速 11
4.4确定中心距离、带的基准长度并验算小轮包角 12
4.5确定带的根数z 14